The Global Chemical Manufacturing Industry
From the United States, to China, Germany, and beyond, chemical manufacturing is one of the largest industries in the world. It is no secret that the United State's chemical manufacturing industry is one of the most gargantuan manufacturing industries on the planet. Serving both domestic and international chemical needs, the U.S. accounts for an estimated 15% of chemical manufacturing and exports. The chemical industry can be broken down into various sub-sectors. This includes: agricultural chemicals, basic chemicals, consumer products, pharmaceuticals, petrochemicals, polymers and specialty chemicals.
The Impact of Process Equipment On Global Chemical Manufacturing
As the development of chemicals in the modern world have continued to progress year after year, virtually every step presents new challenges for the process equipment industry to provide cost effective and sufficient solutions. Whether industrial mixers, customized vessels, or automated batch process systems, process equipment companies like MXD Process are grateful and proud to play a proactive role in how Chemicals are changing our world for the better. The chemical industry could not be where it stands today without the existence of industrial mixing. Let’s dig into the practical reasons as to why we would make bold assertions about chemical manufacturing and industrial mixing.
The Art of Mixing and Chemical Reactions
When one explores the world of chemical process and industrial mixing, it becomes increasingly clear that the two are nearly inseparable. How? The answer just might surprise you. At its most basic level of explanation, mixing will effect the outcome of a chemical process when it comes to chemical manufacturing.
Let’s explore some practical examples. As substances like chemicals (which are commonly known as reactants) are brought together, the approach to how these chemicals are combined and react with one another can make or break the end product. Developing the proper method of mixing is vital to the trajectory of how one end product results into what is actually desired. If these reactant substances are to react and produce one final product, scientific research has proven that mixing and transfer of energy can only impact the actual reaction rate of the materials involved in the process. In addition, when multiple useable outcomes can be expected from a combination of reactants, then product distribution can be drastically effected by the the chosen method of industrial mixing. Whether the goal is a homogenous or heterogeneous reactions, both of these factors are still applicable. One source painted a vivid picture of two beakers containing reactants of a low viscosity liquid that would potentially form a homogenous mix when the two were added together. However, nothing would actually happened until the two liquids touched. How the two interact in a chemical process is often determined by an agitator and how it introduces materials to one another. As the reactants with a particular half-life are introduced, mixing directly effects the outcome when it comes to time, mass transfer rate, and more.
What This Means At Mixer Direct
To clarify, these are just a few surface level examples of how industrial mixing and the chemical manufacturing industry are intricately connected. This is why we are adamant at Mixer Direct when it comes to he importance of having a technical staff that has an expert understanding of chemical engineering and process equipment. The complicated world of chemical reactions and process equipment necessities expertise and understanding of how to design customized processes.